OMNI Control hoist monitoring system

Ref. 15.8

SWF’s OMNI Control monitoring system allows the condition and operating parameters of electric hoists to be monitored, helping users oversee lifting equipment and plan maintenance operations.

By collecting and processing operating data, OMNI Control provides information on the condition of the hoist, brake and contactors, as well as various usage parameters such as handled loads, operating time, temperature and overload events.

Data can be viewed on the equipment display or through the SWF X-Link mobile app, which allows operators and maintenance technicians to access monitoring information directly from their phones.

Features of the OMNI Control monitoring system

OMNI Control tracks various parameters relating to hoist operation and the condition of its components:

  • Hoist condition monitoring (SWP): tracking the equipment’s safe working period and overall condition.

  • Brake and contactor monitoring: monitoring components that are essential to the operation and safety of the lifting system.

  • Load and overload logging: information on handled loads and recorded overload events.

  • Operating time monitoring: recording hoist operating hours to support maintenance planning.

  • Temperature monitoring: monitoring operating temperature and recording overtemperature events.

  • Emergency stop logging: counting activations of the emergency stop devices.

  • Warnings and error messages: displaying warnings and incidents to make them easier to identify.

These functions provide more comprehensive information about the hoist’s actual usage and how it changes over time in service.

What are the benefits of hoist monitoring?

  • Continuous monitoring of operation, SWP calculations and overload protection
  • Reduced downtime: quick access to relevant data during operation
  • Safer operation: monitoring brakes and critical components via the display or app
  • On-site monitoring from a mobile phone: the SWF X-Link app displays all parameters on the operator’s phone SWF Krantechnik – SWF Krantechnik GmbH+1

Installing OMNI Control on a wire rope hoist

To use OMNI Control with the SWF X-Link app, the system requires a hardware module (gateway) that enables wireless transmission of monitoring data.

For the NovaMaster solution, SWF specifies a hardware module with an antenna and an adapter cable to enable this communication.

Once the system has been installed and configured, the available parameters can be viewed in the mobile app.

Compatibility and configuration must be checked according to the hoist model and the monitoring system installed.

Frequently asked questions about the OMNI Control monitoring system

How does OMNI Control help track a hoist’s service life?
OMNI Control tracks the hoist’s Safe Working Period (SWP), taking its operating conditions into account. This information provides insight into the equipment’s usage and helps with maintenance planning.
Can OMNI Control monitor the condition of the hoist brake?
Yes. The system monitors safety-critical components such as the brake and contactors. This allows users to check their condition and receive warnings or error messages related to hoist operation.
What overload information does OMNI Control record?
OMNI Control provides information about loads handled and recorded overload events. This data helps users understand the hoist’s actual operating conditions and identify situations that may require further inspection.
Can OMNI Control be used with hoists operating across multiple shifts?
Yes. The system records operating parameters such as operating hours, loads and temperature. This information is particularly useful in facilities running multiple shifts, as it allows users to monitor the hoist’s cumulative usage.
What happens if the hoist overheats?
OMNI Control records operating temperatures and allows users to view warnings related to overtemperature conditions. This helps identify operating conditions that may require the equipment to be inspected.
Do I need to open the electrical control cabinet to view the data?
No. Using the communication module and the SWF X-Link app, available parameters can be viewed wirelessly from a mobile device without opening the electrical control cabinet.
Can data recorded by OMNI Control be exported?
Yes. The system allows data to be exported in different formats for easy viewing, sharing and archiving. This feature helps maintain a record of the hoist’s operating parameters.
Does OMNI Control record the number of emergency stops?
Yes. The number of emergency stop activations is one of the parameters recorded by the system. This data provides a better understanding of the hoist’s usage conditions and additional information for monitoring its operation.
What is the difference between OMNI Control and the SWF X-Link app?
OMNI Control is the monitoring system that collects and processes the hoist’s operating parameters. SWF X-Link is the app that allows users to view this information on a mobile device through the wireless connection provided by the corresponding hardware module.
Does OMNI Control replace periodic hoist inspections?
No. OMNI Control helps monitor the hoist’s condition and operating parameters, but it does not replace periodic inspections, physical checks or maintenance operations required by applicable regulations and the manufacturer’s instructions.

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